Mold/specialized Equipment/Fixture Manufacturing Service

HEYA METAL | Custom Automotive Exhaust Parts Manufacturer Since 1994

English

Manufacturing of Molds, Specialized Equipment & Fixtures

We have strong core capabilities in the independent R&D and manufacturing of specialized equipment, molds, fixtures, and gauges. This not only means we master the full-process technology from conceptual design, precision machining to assembly and commissioning, but also reflects a high level of flexibility and customization.

● Full-process self-control: Building core competitiveness

We can deeply understand product characteristics and process requirements, respond quickly, and design and manufacture exclusive tooling equipment that meets strict requirements for precision, efficiency, and reliability. This full-process independent control capability significantly shortens the cycle of new product development and process iteration, effectively reduces dependence on external supply chains and related costs, and ensures the internal accumulation of key technologies and process know-how. Meanwhile, it provides a solid guarantee for the consistency of product quality and the efficiency and stability of production—making it a key advantage for us to enhance core competitiveness and respond to rapid market changes.

Our Capabilities

Design Software

We use design software such as PRO/E, CATIA, and CAXA.

Team & Talent Reserve

We have a strong technical team and talent pool, with independent capabilities to develop specialized equipment, molds, and fixtures. The team consists of 5 design and development engineers, 2 mechatronics programming engineers, and 16 mechanical manufacturing technicians.

Key R&D Achievements

A series of independently developed and manufactured equipment, molds, fixtures, and gauges, including corrugated pipe forming equipment, ultra-thin plate welding equipment, internal high-pressure forming molds, mold fixtures for Honda decorative tailpipes, and robot workstation integration.

Application

Automotive Manufacturing

Stamping dies, fixtures, gauges, and assembly workstations for sheet metal parts.

Home Appliances & Household Products

Deep-drawing dies for stainless steel pots.

Applicable Material

Metals: Steel, aluminum, titanium alloy, etc.

Get in touch with us

Service Process

Customer Requirement Collection

Gather customer requirements, including 2D drawings/3D models or samples, technical parameters, performance requirements, packaging styles, logistics methods, and production capacity needs.

Process Evaluation

Based on customer requirements, the technical team conducts a comprehensive assessment of process specifications, technical difficulties, potential risks, and equipment capabilities, and issues a Feasibility Report and Process Flow.

Quotation Arrangment

The cost accounting department calculates the total cost based on the Feasibility Report and Process Flow, provides the most competitive price, and reaches a satisfactory agreement with the customer.

Process Design

After signing the intent agreement with the customer, hold a development kick-off meeting and establish an APQP team. Conduct process and mold design based on historical defect data and PFMEA analysis, and issue design drawings.

Development & Manufacturing

Manufacture molds, jigs, gauges, and special equipment according to the design drawings; conduct trial production in phases such as T1/T2/T3; and produce qualified samples.

Testing & Inspection

Perform 100% drawing verification and confirmation in accordance with customer drawings and technical performance requirements to ensure product compliance.

Sample Delivery & Verification

Deliver samples (qualified through in-house inspection) to the customer for confirmation and verification, and collect customer feedback.

Mass Production

After verifying product stability through trial production phases including T1/T2/T3/PP/PV/SOP, conduct PFMEA verification, SPC process capability analysis, production capacity verification, MSA analysis, personnel training, and preparation of standardized documents. Enter mass production only after obtaining PPAP approval.

Why Choose Us

Choose us, and we promise to do everything needed to ensure a successful and satisfactory working partnership. The 4 reasons set out below will give you an insight into us.

Advantage 01

Various Production Equipment

We have a range of machining equipment dedicated to R&D, including 4 CNC milling machines, 2 CNC lathes, 4 wire-cutting machines, 6 drilling machines, and 2 grinding machines.

Advantage 02

Various Testing Equipment

The company owns a full range of testing equipment, including 3D scanners, martensite content testers, thickness gauges, coordinate measuring machines (CMMs), projectors, salt spray test chambers, metallographic microscopes, tensile testing machines, fatigue testing machines, hardness testers, and roughness testers. These equipment can meet the precision testing and verification requirements for materials, products, and molds.

Advantage 03

Professional Design Team

We have a strong technical team and talent reserve, with the independent capability to develop special equipment, molds, jigs, and gauges. It has 5 design and development personnel, 2 mechatronic programming specialists, and 16 mechanical manufacturing technicians. Additionally, the company collaborates with research institutions and universities to study the application of relevant technologies and holds 30 patents for various technologies.

Advantage 04

Quality Assurance System

We have established a quality assurance system framework and obtained the IATF16949 quality management system certification. It also effectively controls environmental and occupational health and safety aspects, and has obtained the ISO14001 (environmental management system) and ISO45001 (occupational health and safety management system) certifications.